Application of bar code technique in production management
1 warehouse management
Increasingly fierce market competition, companies must provide different personalized products for different market segments, and respond quickly to its customers ' specific business needs. Therefore, warehouse operations and inventory control job today is very diverse and complex, artificial memory to deal with has been very difficult. If you cannot guarantee correct purchase, acceptance, quality assurance, and delivery, will result in a waste of time, the backlog of inventory, delay in delivery, increase cost, resulting in lost opportunities for customer service. Using bar code technology and information processing technologies, implementation of barcode warehouse management can ensure the accuracy of inventory, items in the assure the necessary level of inventory and warehouse move, coordinated with the incoming shipping, assuring the optimal flow of products, and out of the warehouse. Implementation barcode of of warehouse management first to on goods for coding, with barcode printer making goods barcode label, in zhihou of various warehouse job (as reporting-as-finished, and out library, and counting, and moved library,) Shi, with barcode Scan Manager collection goods barcode label Shang of barcode information, through data communications line transmission to computer in the of information processing system for data storage, and data processing and data analysis, operation, ensure enterprise of warehouse job efficient accurate to run.
Japan Panasonic company four years using barcode warehouse management system, staff there is no increase in the number of cases, warehouse jobs are two-digit increases and inventory accuracy of 100%; shipping and restock the differences in job rates to zero, and some of the labor to work also compressed. In paper-based practices in the past, in terms of shipping and storage, around 200 errors occur, error occurred, often takes months to keep track of these differences, so as not to extend its influence. Now, when every piece of cargo warehousing, workers immediately with a barcode scanner scans bar codes into the computer directly in the goods for processing, some bar-code readers are directly mounted on the lift, greatly reduce the probability of errors occurring.
2 production management
Modern manufacturing jobs relies on the process of system and regulate the guarantees a precise execution process, which necessarily requires the planning and implementation to be accurate than, that is, data for each step of the production process is accurately recorded. In the modern, mass production, such as automotive industry, all kinds of production are among the dynamic data, not only the amount of data, content and complex, and because these operating data for production process control and productivity statistics, and so on, also has a production quality features such as tracking for life, so you must ensure that the data is accurate. From the perspective of cost and efficiency, these data cannot be at the production site of every network has set up a dedicated data entry, data collection can only be used by production workers with the most simple action to complete, by the system to ensure that data in real time and accurate. Bar code technology and application of computer network technology in order to achieve the functional requirements to offer a reliable guarantee.
Volkswagen assembly line in the production data acquisition system, is the application of bar code technology, computer network technology, and vehicle test-bed detection data transmission and other contemporary world of advanced high-tech, successful implementation of a real-time data, test data acquisition system of assembly line production. It can achieve artificial at all cannot be completed (such as vehicle test-bed detection data, such as Internet access) mandates, while it can faithfully record car the whole production process of natural conditions, so as to achieve a whole car archive data gives a comprehensive account of the problems. In the system of the relevant statistics, query the network may at any time, for the production of statistics and cost accounting provides real-time, reliable first-hand information.
3 product quality management and analysis
Product quality is the lifeblood of enterprises, enterprises in the process of establishing and perfecting the quality system, you must save a set of clear, complete, quality records for easy access and retrieval through log analysis on product quality, promoting the improvement of the production process, continuously improve product quality. Currently, most domestic manufacturers produce quality records are recorded on paper, many information retrieval inconvenience, to be based on the analysis of these data quality issues, was spending a great deal of manpower, by hand to achieve the almost impossible. Only if these records are entered into a computer, thanks to the powerful features of database technology, can easily access a variety of quality analysis and control of data, and number in bar code technology is used to label the product information in the bar code scanner to the computer system, avoiding large numbers of errors inherent in manual input and improve data accuracy.
Shanghai Hitachi air conditioning technology with the company's bar code computer management information systems combines easy to air conditioning production process quality control and analysis. Once through rate is test production efficiency and qualified situation of important standard, in application barcode technology zhiqian, Shanghai Hitachi of quality sector to next day to gets day before of products test of statistics results, application barcode technology and computer management information system zhihou, quality sector can according to Xia production line of products ordinal whether continuous, to instant to will once through rate transfer to quality sector, through implementation monitoring features, quality sector at any time are can monitored current the production line Shang of production situation, Also can analyze the time rate of change in the past, analysis of production problems that may exist. The other hand, the quality Department also identified by a barcode on the repairing, retrieved history of production, installation and repair of computer data, analyze many deeper issues, such as certain types of faults which a production date or lot-related, or which of the installed unit, to determine what kind of corrective and preventive action should be taken further. You can only do it manually in the past to rework a single issue per se, is unable to or hard to find patterns.
4 marketing chain management
For manufacturing companies, sales and distribution of the final product value is the one of the most critical factors of enterprise survival. Most of the manufacturing companies, product sales primarily through an intermediate agent. Therefore, in practice, bar code technology is also used to help marketing chain management in manufacturing enterprises. Typically, after production ended, the manufacturer of bar code printers produce a unique product serial number for each product, as the user information in the sales chain management, agents, sales management, after-sales management that uniquely identifies the certificate, after the product sale, unique serial number of each product can be used as an index to relevant sales data analysis, providing the basis for enterprise sales decision-making.
Shanghai Automotive Industry Sales Corporation through the application of two-dimension bar code automatic identification technology and successfully achieve the Shanghai Head Office for sales branches all over the country fast, effective, scientific management; analysis of car user data helps organizations formulate sales strategies. Its main process following: car factory Shi will contains car chassis,, and engine,, and car color, and factory date, and operated people number and team,, information of II dimension barcode label paste in instrument disk Shang; the sales points in car sales out library Shi with II dimension barcode Scan Manager scan instrument disk Shang of barcode label, and through connection barcode Scan Manager and computer host of data line put barcode data transfer to computer, computer receives barcode data together with related customer purchase information together through LAN sent to database, And then sent to the head office through the remote network information center. Thus, two dimensional barcode as a carrier of information, the company can quickly and accurately obtain sales data at the forefront of, thanks to the power of computer information processing system, to these raw data by a variety of statistical analysis of data, provide a scientific basis for production and sales decisions.
Application of bar code technology can greatly improve the efficiency and accuracy of basic data collection, reduce costs of production, logistics, bar code technology is not a panacea, its root is based on marking and barcode printing, barcode scanning equipment to replace human operation, thus increasing the efficiency and accuracy of the data. Bar code technology is only to assist business management tools, only under the advanced management concepts, managed to make use of barcode technology and play the maximum power of barcode technology. At present, popularization and application of bar code technology in the domestic manufacturing sector there are a number of problems: first of all most of domestic manufacturing enterprises in information construction of early application of bar code technology by enterprises lack awareness, secondly, domestic to be able to truly provide a complete bar code application solutions and barcode application service providers with the implementation experience is scarce. Some companies are often recognized the role of barcode applications, but when looking for barcode application service provider, situations encountered by traditional information systems application service providers don't understand bar codes, and bar code equipment providers as too far from the end user, no deep understanding of enterprise application requirements. Therefore, we recommend that enterprises before using bar code technology, first consult the industry experienced professional advisers to understand this application case, project assessment, by reference to the relevant standards, combined with enterprise management system and specific and practical implementation
Increasingly fierce market competition, companies must provide different personalized products for different market segments, and respond quickly to its customers ' specific business needs. Therefore, warehouse operations and inventory control job today is very diverse and complex, artificial memory to deal with has been very difficult. If you cannot guarantee correct purchase, acceptance, quality assurance, and delivery, will result in a waste of time, the backlog of inventory, delay in delivery, increase cost, resulting in lost opportunities for customer service. Using bar code technology and information processing technologies, implementation of barcode warehouse management can ensure the accuracy of inventory, items in the assure the necessary level of inventory and warehouse move, coordinated with the incoming shipping, assuring the optimal flow of products, and out of the warehouse. Implementation barcode of of warehouse management first to on goods for coding, with barcode printer making goods barcode label, in zhihou of various warehouse job (as reporting-as-finished, and out library, and counting, and moved library,) Shi, with barcode Scan Manager collection goods barcode label Shang of barcode information, through data communications line transmission to computer in the of information processing system for data storage, and data processing and data analysis, operation, ensure enterprise of warehouse job efficient accurate to run.
Japan Panasonic company four years using barcode warehouse management system, staff there is no increase in the number of cases, warehouse jobs are two-digit increases and inventory accuracy of 100%; shipping and restock the differences in job rates to zero, and some of the labor to work also compressed. In paper-based practices in the past, in terms of shipping and storage, around 200 errors occur, error occurred, often takes months to keep track of these differences, so as not to extend its influence. Now, when every piece of cargo warehousing, workers immediately with a barcode scanner scans bar codes into the computer directly in the goods for processing, some bar-code readers are directly mounted on the lift, greatly reduce the probability of errors occurring.
2 production management
Modern manufacturing jobs relies on the process of system and regulate the guarantees a precise execution process, which necessarily requires the planning and implementation to be accurate than, that is, data for each step of the production process is accurately recorded. In the modern, mass production, such as automotive industry, all kinds of production are among the dynamic data, not only the amount of data, content and complex, and because these operating data for production process control and productivity statistics, and so on, also has a production quality features such as tracking for life, so you must ensure that the data is accurate. From the perspective of cost and efficiency, these data cannot be at the production site of every network has set up a dedicated data entry, data collection can only be used by production workers with the most simple action to complete, by the system to ensure that data in real time and accurate. Bar code technology and application of computer network technology in order to achieve the functional requirements to offer a reliable guarantee.
Volkswagen assembly line in the production data acquisition system, is the application of bar code technology, computer network technology, and vehicle test-bed detection data transmission and other contemporary world of advanced high-tech, successful implementation of a real-time data, test data acquisition system of assembly line production. It can achieve artificial at all cannot be completed (such as vehicle test-bed detection data, such as Internet access) mandates, while it can faithfully record car the whole production process of natural conditions, so as to achieve a whole car archive data gives a comprehensive account of the problems. In the system of the relevant statistics, query the network may at any time, for the production of statistics and cost accounting provides real-time, reliable first-hand information.
3 product quality management and analysis
Product quality is the lifeblood of enterprises, enterprises in the process of establishing and perfecting the quality system, you must save a set of clear, complete, quality records for easy access and retrieval through log analysis on product quality, promoting the improvement of the production process, continuously improve product quality. Currently, most domestic manufacturers produce quality records are recorded on paper, many information retrieval inconvenience, to be based on the analysis of these data quality issues, was spending a great deal of manpower, by hand to achieve the almost impossible. Only if these records are entered into a computer, thanks to the powerful features of database technology, can easily access a variety of quality analysis and control of data, and number in bar code technology is used to label the product information in the bar code scanner to the computer system, avoiding large numbers of errors inherent in manual input and improve data accuracy.
Shanghai Hitachi air conditioning technology with the company's bar code computer management information systems combines easy to air conditioning production process quality control and analysis. Once through rate is test production efficiency and qualified situation of important standard, in application barcode technology zhiqian, Shanghai Hitachi of quality sector to next day to gets day before of products test of statistics results, application barcode technology and computer management information system zhihou, quality sector can according to Xia production line of products ordinal whether continuous, to instant to will once through rate transfer to quality sector, through implementation monitoring features, quality sector at any time are can monitored current the production line Shang of production situation, Also can analyze the time rate of change in the past, analysis of production problems that may exist. The other hand, the quality Department also identified by a barcode on the repairing, retrieved history of production, installation and repair of computer data, analyze many deeper issues, such as certain types of faults which a production date or lot-related, or which of the installed unit, to determine what kind of corrective and preventive action should be taken further. You can only do it manually in the past to rework a single issue per se, is unable to or hard to find patterns.
4 marketing chain management
For manufacturing companies, sales and distribution of the final product value is the one of the most critical factors of enterprise survival. Most of the manufacturing companies, product sales primarily through an intermediate agent. Therefore, in practice, bar code technology is also used to help marketing chain management in manufacturing enterprises. Typically, after production ended, the manufacturer of bar code printers produce a unique product serial number for each product, as the user information in the sales chain management, agents, sales management, after-sales management that uniquely identifies the certificate, after the product sale, unique serial number of each product can be used as an index to relevant sales data analysis, providing the basis for enterprise sales decision-making.
Shanghai Automotive Industry Sales Corporation through the application of two-dimension bar code automatic identification technology and successfully achieve the Shanghai Head Office for sales branches all over the country fast, effective, scientific management; analysis of car user data helps organizations formulate sales strategies. Its main process following: car factory Shi will contains car chassis,, and engine,, and car color, and factory date, and operated people number and team,, information of II dimension barcode label paste in instrument disk Shang; the sales points in car sales out library Shi with II dimension barcode Scan Manager scan instrument disk Shang of barcode label, and through connection barcode Scan Manager and computer host of data line put barcode data transfer to computer, computer receives barcode data together with related customer purchase information together through LAN sent to database, And then sent to the head office through the remote network information center. Thus, two dimensional barcode as a carrier of information, the company can quickly and accurately obtain sales data at the forefront of, thanks to the power of computer information processing system, to these raw data by a variety of statistical analysis of data, provide a scientific basis for production and sales decisions.
Application of bar code technology can greatly improve the efficiency and accuracy of basic data collection, reduce costs of production, logistics, bar code technology is not a panacea, its root is based on marking and barcode printing, barcode scanning equipment to replace human operation, thus increasing the efficiency and accuracy of the data. Bar code technology is only to assist business management tools, only under the advanced management concepts, managed to make use of barcode technology and play the maximum power of barcode technology. At present, popularization and application of bar code technology in the domestic manufacturing sector there are a number of problems: first of all most of domestic manufacturing enterprises in information construction of early application of bar code technology by enterprises lack awareness, secondly, domestic to be able to truly provide a complete bar code application solutions and barcode application service providers with the implementation experience is scarce. Some companies are often recognized the role of barcode applications, but when looking for barcode application service provider, situations encountered by traditional information systems application service providers don't understand bar codes, and bar code equipment providers as too far from the end user, no deep understanding of enterprise application requirements. Therefore, we recommend that enterprises before using bar code technology, first consult the industry experienced professional advisers to understand this application case, project assessment, by reference to the relevant standards, combined with enterprise management system and specific and practical implementation